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QA Team Lead - Shop Floor, Environmental Monitoring

Posted 2 days 12 hours ago by Jobtailor

Permanent
Full Time
Retail & Consumer Products Jobs
Dublin, Ireland
Job Description
  • Ensure the quality of the work is maintained and inspection-ready in accordance with internal and external cGxP requirements and expectation
  • Ensure adherence to GMP, EU Annex 1, FDA, and other applicable regulatory guidelines
  • Support the cross-function readiness for batch certification, ensuring all documentation related to the team is finalised within a timely manner
  • Ensure the team is in compliance with all Training and Health & Safety requirements, in accordance with company policy
  • Provide the team's performance status with regular interaction with cross-functional peers and management, as defined via tier/triage-structures
  • Support the success of inter-team and cross-team KPIs to ensure performance is measurable for the function's goals and objectives, aligned with the departmental strategic objectives
  • Support the team's organisational structuring and provide general direction to ensure the team is successful in handling day-to-day operations
  • Ensure the team is adequately trained to cover the full scope of responsibilities, and develop training (internal and external), where applicable, to ensure quality and technical competencies
  • Be the functions' 'voice' / point-of-contact for the teams to ensure appropriate distribution of communication (given & received)
  • Support resource management (capacity model & hiring process) to aid departmental objectives and business requirements
  • Deputise for cross-shift peer Team Leads, and/or the Supervisor, as required
  • Provide operational leadership to navigate the teams, inclusive of Analysts and Specialists, including coaching, mentoring, performance management, professional development, and objective setting
  • Manage the team's routine activities, ensuring they are scheduled, performed, and completed within agreed timeframes and in accordance with procedures and regulations
  • Activities are inclusive of: QA Shop Floor: Leading the 'Quality Culture' to the manufacturing operation, through on-the-job coaching and mentoring in aseptic manufacturing, inclusive of adhering to aseptic principles, behaviours, and overall aseptic manufacturing controls in-situ (e.g., Gowning, Disinfection)
  • Performing daily GEMBAs and facility walk-through audits of the manufacturing areas, from Grade A critical interventions to Grade B, C, and D supporting activities
  • Support the decision-making process in atypical event handling on the floor, inclusive of aseptic intervention and maintenance activities
  • Support the manufacturing in-process control (IPC) and end-of-batch reconciliation processes, ensuring the manufacturing operation is compliant to the defined batch records and procedures
  • Support air visualization studies (smoke studies) and aseptic process simulations to develop and maintain aseptic principles and behaviours
  • Supporting the deviation, investigation, CAPA, and change lifecycle, in collaboration with the wider QA functions
  • Authoring, reviewing, and approving documentation, inclusive of MBRs, Risk Assessments, SOPs, and Training, as required
  • KPI monitoring, specifically focused on personnel aseptic behaviours, Grade A & B qualifications, and deviations associated to lapses in the defined contamination controls
  • QA Environmental Monitoring: Performing viable, total particulate (non-viable), water systems, and gas monitoring throughout Grade A, B, C, and D classified areas
  • Supporting the deviation, investigation, and CAPA lifecycle, including impact analysis and overall quality robustness and effectiveness associated to Environmental Monitoring excursions
  • Authoring, reviewing, and approving documentation, inclusive of Risk Assessments, SOPs, Training, and Records, as required
  • Support environmental data analysis to generate periodic trending reports for overall facility evaluation and impact
  • Support the overall contamination control strategy from an EM perspective, including sampling methodologies and techniques
  • Foster a strong stakeholder collaboration with other core QA and MFG functions to ensure quality compliance standards are adhered to
  • Foster a LEAN attitude to create a pro active continuous improvement culture within the team and support the facilitation of 'Quality Mindset' throughout
  • Provide feedback to the team to facilitate professional development and foster an 'open door' culture
  • Any other duties as required, following consultation with the post holder
  • Provide technical expertise, predominantly focused on regulations for aseptic manufacture, and environmental monitoring execution, presented in the form of coaching, mentoring and presentations for stakeholder understanding
  • Participate in risk assessments or strategic decision meetings and act as an SME to ensure either new or modified processes are appropriately implemented for operational success, under cGMP conditions
Requirements
  • Working experience within a Sterile Pharmaceutical GMP-regulated industry with a Quality function
  • Working experience with QMS processes, both paper-based and electronic systems (e.g., Veeva Vault, Trackwise, etc.)
  • Working experience within Grade A, B, C, and D cleanroom environments, and associated controls in-situ, utilizing RABS technology
  • Working experience with deviations, Investigations, and CAPAs
  • Demonstrate a 'problem-solving' mindset and working ethic/culture to effectively lead the team
  • Excellent verbal and written communication in English
  • Proficiency in Microsoft software
  • Working experience of people management of >=2 persons
  • Demonstrate project management skillsets for effective handling of multiple high-priority tasks
  • Sound understanding of EU GMP aseptic manufacture, notably Annex 1 'Sterile Manufacture'
  • Understanding of ICH Q9 and Q10 Quality Risk Management
  • Understanding and experience with an EU regulatory body with 'hands on' inspection experience
  • Understanding of Albumin manufacture Purification and Aseptic Filling in a bag presentation
  • Exposure to systems such as SAP, KNEAT, and LIMS
  • Strong organisational and coordination ability
  • High attention to detail and accuracy under pressure
  • Ability to multitask and manage shifting priorities effectively
  • Proactive and solution oriented mindset
  • Discretion, reliability, and professionalism in handling sensitive matters
  • Strong interpersonal skills for cross functional collaboration
  • Ability to work independently with minimal supervision
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