Manufacturing Engineer

Our client, a leading aerospace manufacturing organisation based in South Molton, Devon, is seeking a Manufacturing Engineer to support the development, improvement and maintenance of robust manufacturing processes for high-quality aerospace components supplied to global aviation customers. This permanent, full-time position offers the opportunity to contribute to continuous improvement, lean manufacturing and operational excellence within an advanced engineering environment.

Key Responsibilities:

• Develop and maintain robust, cost-effective manufacturing processes, product structures and process controls.
• Drive continuous improvement, lean manufacturing, value engineering and cost reduction initiatives to improve efficiency, quality and productivity.
• Lead root cause analysis investigations and implement effective corrective and preventive actions.
• Apply Six Sigma tools and structured problem-solving methods to reduce variation and improve process capability.
• Participate in design reviews, concurrent engineering and Design for Manufacture assessments to ensure product manufacturability.
• Support New Product Introduction programmes, manufacturing readiness activities and the transition from product inception through to customer delivery.
• Prepare work breakdown structures, manufacturing cost estimates, business cases and capital investment proposals for new equipment and technologies.
• Train and mentor production personnel while collaborating with engineering, quality, production and other stakeholders on process improvements.

Job Requirements:

• Degree or equivalent qualification in Manufacturing Engineering, Mechanical Engineering, Aerospace Engineering or a related discipline.
• Strong understanding of lean manufacturing techniques, including Value Stream Mapping and One-Piece Flow.
• Experience with Six Sigma tools and methodologies, including Root Cause Analysis, 8D, PFMEA, Control Charts, Pareto Analysis and Gage R&R.
• Experience using CAD, CAM and Microsoft Office applications.
• Understanding of manufacturing processes such as machining, tooling, welding, moulding and assembly.
• Ability to lead cross-functional improvement projects and influence stakeholders at all levels.
• Knowledge of aerospace quality standards, including AS9100 and ISO 9001, would be advantageous.
• Experience supporting NPI programmes, product testing and validation, or a Six Sigma qualification such as Green Belt or Black Belt would be beneficial.

Additional Knowledge:

Knowledge of fluid dynamics, thermal systems, product reliability or electronic systems would be advantageous. Due to the nature of the work, additional security screening and eligibility checks relating to export-controlled technology and information may be required.

Benefits:

• Opportunity to work on complex aerospace engineering projects.
• Career progression within an innovative manufacturing environment.
• Ongoing training, development and professional growth opportunities.
• Collaborative and supportive team culture.
• Commitment to quality, safety, sustainability and employee wellbeing.