BIW Resident Engineer

Posted 1 day 20 hours ago by EDAG UK

Permanent
Not Specified
Other
Cheshire, Crewe, United Kingdom, CW1 2
Job Description

EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As a BIW Project Resident Engineer, you will act as the key technical liaison between the supplier and the OEM to ensure smooth integration of Body-in-White (BIW) components. You will be responsible for managing engineering changes, troubleshooting manufacturing issues, and ensuring that BIW parts meet quality, cost, and timing requirements throughout the project lifecycle.

Responsibilities:

  • Serve as the on-site representative for BIW engineering at the OEM or supplier location.
  • Provide technical support and troubleshooting for BIW components and assemblies in development and production.
  • Coordinate between design, manufacturing, and quality teams to resolve issues quickly.
  • Monitor and ensure compliance with BIW performance requirements (crash, NVH, durability, weight, cost, and manufacturability).
  • Track and manage engineering changes (ECNs, ECRs, PCNs) to maintain project timing and cost control.
  • Work closely with suppliers, tooling, and process engineers to ensure feasibility and manufacturability of BIW parts.
  • Support prototype builds, testing, and validation activities, ensuring timely resolution of issues.
  • Participate in DFMEA, PFMEA, and problem-solving activities.
  • Lead BIW part fit, finish, and dimensional validation efforts in production.
  • Ensure all deliverables meet automotive standards and regulations (Euro NCAP, FMVSS, VDA, ISO).
  • Bachelor's Degree in Mechanical, Automotive, or Manufacturing Engineering (or equivalent experience).
  • 5+ years of experience in BIW engineering within the automotive industry.
  • Strong knowledge of BIW manufacturing processes (stamping, welding, adhesive bonding, riveting, etc.).
  • Experience working at an OEM or Tier 1 supplier in a resident engineering role.
  • Familiarity with CAD software (CATIA V5, Siemens NX) and PLM tools (Teamcenter, Enovia).
  • Strong understanding of DFM (Design for Manufacturing) & DFA (Design for Assembly).
  • Ability to troubleshoot BIW fit, finish, dimensional, and structural performance issues.
  • Strong communication and interpersonal skills to interact with cross-functional teams.
  • Ability to travel and work on-site at the OEM/supplier location.
  • Experience with Electric Vehicle (EV) BIW structures desired.
  • Knowledge of composite and aluminium BIW technologies desired.
  • Familiarity with APQP, PPAP, and quality processes desired.
  • Six Sigma or Lean Manufacturing experience desired.
  • Health cash plan, following successful probation
  • Pension plans
  • Hybrid working
  • 25 days annual leave + 8 bank holidays
  • Generous absence cover